Once the flat nest template is ready, processing parameters must be applied to the 2D geometry.
Check the placement of your laser lead-ins. Ensure they do not initiate on critical part edges or tight corners. Move them to straight outer contours whenever possible to avoid cosmetic defects.
For grids or many small holes, use the FlyLine feature to cut without piercing every single hole, drastically reducing cycle time.
Are placed logically, away from critical part features.
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This is the interactive modification environment. If the automatic calculation fails or requires manual optimization, the Tec Zone allows you to manipulate 3D bends, adjust laser technology tables, modify microjoints, and manually alter nest sheets. Phase 1: Importing and Validating Geometry (Home Zone)
If the file is a standard 3D solid, use the Convert tool to recognize bends, flanges, and faces automatically.
TruTops Boost allows you to import native CAD files from SolidWorks, Autodesk Inventor, STEP, or IGES formats.
Before any work begins, a verified installation is critical. TruTops Boost must run on a physical computer, not a virtual system, as it is not released for operation in a virtual system environment. Installation requires local administrator rights. The software is typically supplied on a DVD-ROM, which can be installed directly or copied to a local or network drive. Once the flat nest template is ready, processing
Click "Create Nesting." The algorithm maximizes material usage.
Once verified, save the file. The software generates a visual setup plan for the machine operator, reducing changeover times on the shop floor. Phase 3: Laser and Punch Programming (Tec Zone Cut)
Step 4: Refining Laser and Punch Tool Paths in Tec Zone (CAM)
Click the Unfold button. The software applies Trumpf’s proprietary bend deduction formulas based on your chosen material and machine parameters to create a perfectly flat 2D blank. Move them to straight outer contours whenever possible
Ensure the software has selected valid upper and lower tools from your active inventory. If a collision is detected, use the tool database to swap for a larger gooseneck punch or a wider V-die.
Add parts to your job pool and specify the required quantities.
Use this zone when the automatic calculation engine fails or requires fine-tuning.
Once satisfied with the nesting, generate the (e.g., ISO code for your TRUMPF machine). Before sending it to the shop floor, always simulate the entire process. Use new simulation features like the slider in TecZone Cut to jump forward/backward quickly to inspect critical moments.
The keyword "verified" is crucial here. Using TruTops Boost effectively means operating a —one that's correctly licensed, secure, and fully supported.