Assessments must be conducted at least once a year . Key Components of the XLS Report
The Job Audit acts as a practical validation tool. Auditors select a specific part number currently in production and track it step-by-step through the entire casting process to verify that actual floor practices match the written Control Plan. How to Conduct an Assessment Using the XLS Tool
Seated across the table was Mr. Henderson, a supplier quality engineer (SQE) from one of the "Big Three" automakers. He had just slammed a heavy casting—a brake caliper bracket—onto the table. It made a dull, heavy thud.
To ensure the assessment is accurate and accepted by major automotive OEMs, keep these execution strategies in mind: cqi-27 casting system assessment xls
While some organizations utilize enterprise quality management software, a functional Excel (XLS/XLSX) workbook remains the industry standard for performing and documenting CQI-27 audits. Benefits of an XLS-Based Assessment
Relying only on general system questions while failing to verify the specific technical parameters mandated in the casting process tables.
If you are preparing to implement or update your casting assessment workflow, let me know how you would like to proceed: Assessments must be conducted at least once a year
Evaluates die life, maintenance schedules, and tooling validation.
Controls for chemical composition, temperature, and pouring.
AIAG CQI-27 Special Process: Casting System Assessment, 2nd Edition is Now Available for Stakeholder Review and Commenting How to Conduct an Assessment Using the XLS
Foundry machinery must be precisely calibrated and maintained to prevent process drift. This section monitors:
Henderson looked at the spreadsheet. He scrolled through the "Job Audit" section where Raj had uploaded photos of the new temperature logs. He saw the row for 'Evidence of Implementation' filled out.
The assessment is divided into several sections, primarily focusing on general system requirements and specific process tables:
The file is far more than a digital checklist; it is the primary vehicle for documenting, analyzing, and driving improvement in a casting operation. It links the theory of the CQI-27 manual directly to the foundry floor, providing a systematic method to validate quality management systems, control critical process parameters, and track corrective actions.